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Inkthreadable Embroidery Guidelines
Embroidery machines need to be told where, when and how to place the stitches required to create your design - this information cannot be coded into a standard image file like PNG or JPG as it would have no instructions for what is being 'drawn'.
Instead of an image, embroidery software uses a specialised digitised file to decorate products with your design. It's a bit like a set of instructions that guide the machine through every stitch.
But before any work begins on converting designs from paper to fabric, some guidelines must first apply. These will vary depending on which product has been chosen, but they're important factors worth considering before ordering embroidered designs.
Thread colours
We've updated our service to allow 6 colours per design instead of 4, and we've also added additional thread colours! We now offer a huge 40 colour palette to choose from, between standard and premium threads.
Premium threads cost an additional £0.99 per colour due to higher supplier costs and the additional labour involved in using them.
You can have choose any colours, mixing between standard and premium, for a maximum of six colours per design. You can choose to use one colour too, for example, if your design is all black, choose the thread colour 'Black' first, and then 'None' for the rest.
The colours used can be changed, even after your design has been digitised. The digitised file does not determine the colour of thread used; that's decided when fulfilling your order.
Please be aware that it's unlikely the thread colours will match exactly with what you designed in mind - threads are dyed before they can be embroidered on fabric!
Available thread colours
We currently have 40 colours available split between standard and premium threads.
The colours/hex codes listed should not be taken as a guarantee of the colours in your design after embroidery. Due to inconsistencies in dye batches and the differences between colours displayed on the screen and seen in person, the colours you see here may look slightly different in person.
Flat vs. 3D Embroidery
Embroidery is versatile.
It can be applied to almost anything, adding warmth or professionalism instantly in a range of colours to match your design. It can also achieve different results through the use of 3D foam to create a more bold, raised finish.
Designing for flat vs. 3D embroidery requires a different approach, and you need to keep the differences and strengths/weaknesses of each in mind as you create your artwork.
Design Guidelines for Flat Embroidery
Flat embroider is the standard service used for the majority of orders, unless 3D is selected when creating your products. It's like the style you're most familiar with, where a design is created by stitching colours through the garment fabric and an additional layer of backing behind.
By following our guidelines you can achieve amazing results with your embroidered designs.
Flat Embroidery Sizing
The size of our embroidery varies across hats, but on all clothing, it’s always 10x10 cm (this will cover an area about the size of a drink coaster).
We've recently added the option for embroidery up to 18 x 18 cm on specific products in our catalogue.
Beanies: 11 x 4 cm rectangle.
Caps: 12 x 5 cm rectangle.
Clothing: 10 x 10 cm circle.
Your design can be any shape or size, as long as it fits within the boundary of the product you're having embroidered.
Detail
Embroidery works best with bold designs. For best results, stay away from intricate or fine detail and keep things simple. Think, "Can I draw this with a fat-tipped marker?". If not, it's likely too detailed.
For best results, we recommend an absolute minimum line width of 0.125 cm for flat embroidery projects. Any smaller than this, and the threads will become lost in the fabric and appear messy. Make your lines as thick as possible to a minimum of 0.125 cm.
For text, please stick to a minimum width of 0.5cm per letter.
If the lines in your design are thinner than 0.125 cm, or the text smaller than 0.5 cm per letter and you're unhappy with the embroidered result, 99% of the time this is the reason why.
This is an example of the same text embroidered at different font sizes to illustrate how sizing affects the quality:
Negative Space
For the best result, we advise against using negative space in your work. Fill any empty areas of your design with a solid colour for a more polished look and feel.
For example, if you're embroidering on black textiles like this beanie, covering it up with white will give you a much neater finish.
Design Guidelines for 3D Embroidery
3D embroidery can really make your design pop, but there are restrictions on what is possible. There are a few best practices to follow to get the most out of this process.
Using 3D foam limits the available thread colours to two per design. The same rules apply as for flat embroidery; mix and match your colours, or use just one, but you can only use a maximum of two.
We recommend choosing white or black, or very light or very dark colours. The foam we use is either black or white, so foam may be visible through thread colours that contrast more.
Sizing
3D embroidery is currently only available on caps, and the print area is the same as flat embroidery at 12 x 5cm rectangle.
Detail
3D embroidery needs a wider design area to ensure the foam within the design can be tightly sealed underneath the thread; otherwise, more foam will be visible underneath the thread.
The simpler and wider the design, the better the result, and we recommend an absolute minimum width of 0.75 cm.
The design below is at exactly 0.75cm, where you can start to see some of the foam start to poke through the thread.
Embroidery FAQ
Can I use the same digitised file across products?
Can I use the same digitised file across products?
The short answer is yes. The longer answer is that the digitised file will need to be compatible with the product; otherwise, it will need to be digitised again. Beanies and clothing can only have flat embroidery, and the clothing boundary is a square as opposed to the rectangles for hats.
3D embroidery uses a different digitised file than flat, so if you want to use the same design for both embroidery options, you'll need to pay the digitising fee twice to have two files created.
If you're in doubt, get in touch! We'll let you know if your design will be cross-compatible or what you'll need to change for it to work on all products.
How much does digitising cost?
How much does digitising cost?
The cost is £12.60 per design. Thread colours can be changed at no additional cost, and the same digitised file can be used as many times as needed.
Can I increase the number of colours in my design?
Can I increase the number of colours in my design?
If your design has been digitised for 2 colours, but you now want to use 4, the design would most likely need to be digitised again. The digitised file includes information about thread changes throughout your design, and this information will change if you increase or decrease the number of different colours used in your design.
Can I change the size of my embroidery after it's been digitised?
Can I change the size of my embroidery after it's been digitised?
To change the size of your design it must be re-digitised as a new design.
After your design has been digitised it is fixed at the size you originally specified and can't be changed because the digitised file tells the embroidery machine exactly where to place each stitch to create your design at that size.



